Portfolio

It would be too much to list all the technical and business reference projects of our experts, but we have focused on a few recent projects as well as some key programs.

These cover only our technical project experiences.

Project Portfolio

Electric scooter swappable battery DESIGN with Improved thermal MANAGEMENT

  • 12-72V, 1.4-4.3kWh, 21700 NMC cells
  • IP67 design
  • Patented thermal management solution
  • Meets safety requirements for fire propagation
  • Integrated smart BMS with Bluetooth
  • Compatible with both swappable or docking design

Range of motive power batteries

  • 175mm wide lead-acid replacement, 12-72V, 0.3-5kWh scalable design, 32700 LFP cells
  • Three-wheeler packs, 12-72V, 4-16kWh, Prismatic LFP cells
  • Integrated smart BMS with Bluetooth
  • IP67 design

Scalable module with 4-24 prismatic cells, Scalable HV pack with centralized bms

  • Prismatic module similar to VDA Design for 4-24 cells from 20-320Ah
  • Laser welded busbars and insulated FlexPCB for voltage & temperature measurements
  • Dual bolted terminal with horizontal & vertical orientation
  • Intracell expansion foam
  • Scalable aluminum pack design with centralized BMS up to 1000V
  • Liquid thermal management
  • No mechanical support required under the pack, saving weight

Telecom,UPS & ESS product design

  • First & Second generation telecom pack design with full UX analysis
  • Product range 48V, 25/50/75/100/150Ah
  • Improved thermal management
  • BMS with RS485 and DC/DC charge conversion 
  • Several Battery pack designs for UPS integration
  • License deal & tech transfer for AdsTec storage system with Leclanché pouch cells

Multiple RESS and ess projects

  • Proven P/Q Energy management software, Due dilligence & Technology license agreement
  • 53MWh BESS Consortium leader, contract development & project kick-off in Toronto, Canada.
  • 12x 5MWh marine hybridization for Italian cruiseliner
  • 528kWh community energy storage in Delhi NCR
  • 819kWh Smart Grid project, Kanpur, India
  • RESS Product design with dual inverter for the Italian market

Licensed Bms platform design with 5 hardware variants

  • One software stack for all 5 hardware variants
  • Multi chemistry support – NMC, LFP and LTO
  • Synchronous voltage , current and Temperature measurement with multi-layer protections
  • Estimation Algorithms SoX : Coulomb counting and extended dual Kalman Filter based
  • Current derating logic
  • Historical Data Logging 32MB on-board flash, and 64GB micro-SD
  • Master/Slave Architecture – Supports both serial and parallel operations
  • CAN based Bootloader for in-field updates
  • Driver-based data interface CAN, J1939,
    UDS (ISO 14229), MODBUS over RS485

Communications, app & IOT solutions

  • Designed two telecommunication control units, Linux-based with CAN, RS485, IO, …
  • iOS and Android app with single source code for user and battery communication
  • Generic & robust feature-loaded private cloud data analytics solution, 2 generations 

Production line design

  • Pouch cell to module, 150MWh
  • Cylindrical cell to module, 5000 cells/hr (18650,26650,21700,32700)
  • Prismatic cell to module, laser welded (150 cells/hr)
  • Module to LV Pack, assembly, robotized FIPG, leak detection, automated EOL station
  • Module to HV Pack, robotized FIPG and gap filler deposition, robotized module placement, pack flipping station
  • Cell to pack, flexible bus bar assembly, cell compression & insertion
  • Semi-automated pack capacity testing in FR30 chambers
  • Universal BMS test rig for full functional testing
  • Production management software to store production recipies and manage production jobs